We “water bend” our staves to reduce tannin and stress produced for barrel shaping.

Two things happen that improve the oak qualities which will subsequently be imparted into your product from "Water Bending".  We soaking the partially raised barrels in hot water for at least 45 minutes.

Saturating the staves in hot water makes them pliable for subsequent bending ("raising") of the barrel into it's traditional bilge shape.

The “hot tub” soaking removes, softens and rounds out the tannins during the “soak”.

Tannins (tannic acid) can impart a sharp note to the products aged in barrels.  This is not a simple marketing claim: the pH of the water increases and becomes more acidic and the water becomes black over the course of the process.  Reduced tannins enhance mouthfeel and lengthen the finish.

These combined processes do NOT submit the oak staves to stresses common to commodity fire bent barrels.

Commodity fire bending forces the stave into the bilged shape of the barrel with 15-20 seconds of intense propane flame induced heating.